Machinery

The universal 3D work and welding table fulfils all requirements for both horizontal and vertical applications.
Precisely, swiftly, and in no time at all, we assemble our parts using this modular system: machine housings, racks, frames, cross beams, consoles, railings, stairs, gates, switch cabinets, sheet metal cladding and much more.
Conventional fixtures, which are complex and cost-intensive, are thus a thing of the past. With this system, we achieve fast, precise adjustment and setting of the target dimensions for every workpiece. Our individual welded parts are clamped at the corresponding surfaces or points during the tacking and welding process, thus ensuring the optimum position.
 

By using the turning and rotating positioners, it is possible for us to easily turn/rotate even large assemblies to not only make work easier, but also to be able to reach every last position with the welding torch.

Stud welding with tip ignition has successfully been used worldwide for years.
Studs up to a maximum diameter of M12 can be welded. The welding process is carried out by discharging a capacitor bank within a very short time of 1 -3 ms (0.001 - 0.003 sec.) via the ignition tip of the welding elements.
This process has proven to be very effective in e.g. vehicle construction, sheet metal processing, and decorative metal design.
 

Grain size approx. 100 – 200 µm

Through-loading option for long pipes available.
 

Measurement of coatings on ferrous and non-ferrous metals – using magnetic induction and eddy current methods.

Test methods: 20° / 60° / 85°

Portable reference plane scanner with touch-sensitive LCD (touch screen) and integrated printer. Reference plane scanner for measuring primary profile (P), roughness (R), waviness (W). 

Test methods: HRC, HBW, HV

Lorry:

Tandem-trailer:

QUADRUS has taken a giant step in the field of process automation with a fully automatic sheet metal storage system from STOPA – one of Europe's leading premium manufacturers of automated storage systems for sheet metal.
In addition to the laser machines, our punching-nibbling system is also connected to the storage facility, and is automatically supplied from the rack. Apart from a storage station for the raw sheets in the rack, with the simultaneous option of retrieving raw sheets or already lasered/punched parts, we are able to retrieve cut parts via three separate retrieval stations.
As an expansion option, we have two further connection options for laser machines and/or bending robots (bending cell). A stock posting is always entered into the system for each movement in the storage facility, both for storage and retrieval operations, as well as for delivery and collection at the individual machines. This posting is transferred to our ERP/PPS system, thus guaranteeing a reliable material supply without downtimes as a result of missing raw material.
 

Basically, this station is used as a storage facility for the delivered sheet metal. However, it is also possible to remove sheets from the storage system.

This carriage is responsible for the storage movements in the sheet metal storage facility itself. It is controlled by a PLC, which receives the necessary movement data via an interface from our ERP/PPS system.

Our new racking system, in combination with the right industrial trucks, ensures an even smoother flow of materials at QUADRUS.
We have customised the racking system from the standard solution to directly meet our needs. With a picking and transfer line along the entire length of the racking, work can be carried out simultaneously at several points in the warehouse without people and machines getting in each other's way.
The floor space is small, but the entire height of the hall is used, which now enables us to provide a large number of storage locations. In turn, this reduces the material buffers at the individual production cost centres, which can now be used for other purposes in production.
 

The state-of-the-art electric forklift from Linde is used for all movements in our narrow-aisle high-bay warehouse. The K mod enables a high turnover rate for both picking and handling processes.
The driver is assisted by the semi-autonomous driving of the K mod. The operator simply has to select the storage location, which the forklift receives via an interface from our ERP/PPS system. Via specially developed software, the K mod receives the commands and automatically navigates to the storage location.